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Modified Shell Mold Process Brief

Modified Shell Mold Process Brief
Product name: Modified Shell Mold Process Brief
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Our Modified shell mold (MSM) foundry is capable of supplying grey or ductile iron parts for automotive engine , steering, small engines , compressor , high pressure valves & pumps etc…..

I believe few foundries in China would/could supply raw castings to overseas ( because they could not guarantee porosity and other casting defect  under 1% for most type of parts) , so we can help customers to source raw castings successfully in China if they want to do machining in their own shop.

The precision and most complex castings can be developed such as multiple (5 )layers & channels hydraulic valve, hydraulic pump or hydraulic motor housing, engine cylinder block etc.
MSM is also good at porosity free high strength parts such as camshaft, crankshaft.

Advantages of MSM
Better dimensional tolerance than traditional casting such as Disamatic line, shell mold parts.
Higher yield rate with good casting density (most products’ porosity/visible pin hole rate was found less than 1%)
Less draft angle:
Normal production requires 0.5 degree, that help customer to reduce machining allowance.
No riser required, smaller gate than traditional casting, that saves energy and material.
More smooth casting surface by silica resin sand.

Spec. of MSM
Mold size or max part dimensions
1100*650*
400 mm
Max part weight
400KG
Line speed, or molds per hour. 25 molds /hr by Manual Line,  80 mold/hr by automatic line
Generic tool life :  tooling charge is perpetual
tool could last 150,000-200,000 molds

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